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Design of a Low-cost Extruder for Large Scale Additive Manufacturing with Earth-based Pastes

Design of a Low-cost Extruder for Large Scale Additive Manufacturing with Earth-based Pastes

Chávez Valdés, Florencia ; Delgado Smulders, María Constanza ; Karich, Juan Cristóbal ; Raspall, Felix ;

Full Article:

This research explores the potential of earth construction as a low-carbon solution for large-scale additive manufacturing in the global south. Existing expensive printing technologies for earth-based structures limit their application in economically challenged regions. To address this, the study proposes and tests a low-cost extruder design using a paint/mortar mixer powertool, a metal hopper, and a 3D printed nozzle. The extruder is mounted on a CNC manipulator for precise control. Printing tests demonstrate the reliability of the design. The findings show that the low-cost extruder is a viable and sustainable option for large-scale printing, significantly reducing construction costs. By promoting the use of earth-based pastes, the research contributes to more environmentally friendly construction practices, aiding in mitigating the construction industry's environmental impact in the long run.

Full Article:

This research explores the potential of earth construction as a low-carbon solution for large-scale additive manufacturing in the global south. Existing expensive printing technologies for earth-based structures limit their application in economically challenged regions. To address this, the study proposes and tests a low-cost extruder design using a paint/mortar mixer powertool, a metal hopper, and a 3D printed nozzle. The extruder is mounted on a CNC manipulator for precise control. Printing tests demonstrate the reliability of the design. The findings show that the low-cost extruder is a viable and sustainable option for large-scale printing, significantly reducing construction costs. By promoting the use of earth-based pastes, the research contributes to more environmentally friendly construction practices, aiding in mitigating the construction industry's environmental impact in the long run.

Palavras-chave: Additive Manufacturing, Robotics, Earth Construction, Large-scale Additive Manufacturing,

Palavras-chave: Additive Manufacturing, Robotics, Earth Construction, Large-scale Additive Manufacturing,

DOI: 10.5151/sigradi2023-165

Referências bibliográficas
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Como citar:

Chávez Valdés, Florencia; Delgado Smulders, María Constanza; Karich, Juan Cristóbal; Raspall, Felix; "Design of a Low-cost Extruder for Large Scale Additive Manufacturing with Earth-based Pastes", p. 302-313 . In: . São Paulo: Blucher, 2024.
ISSN 2318-6968, DOI 10.5151/sigradi2023-165

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